What is Low Volume Manufacturing, Benefits & What to Consider | CNCLATHING

2020.6.3

The diversity and customization of CNC components enables more possibility and expectations for customers. Shorten the development and production time can take your product launch faster and take more advantages than your competitors, which is the one of the benefits of low volume manufacturing. What is low volume manufacturing and what to consider for it? Check out the following content.

What is Low Volume Manufacturing

Customized orders in shorter times can introduce the product to the market faster, which makes some production lines turn to low-volume manufacturing. Low volume manufacturing generally refers to the production of 50 to 100,000 parts, acts as a bridge between rapid prototype and full-scale production in millions quantity. Quick-turn CNC machining services at CNClathing.com provides low volume production with premium quality and short cycle time to help you get the products to market quickly. 

 

Applications of Low Volume Manufacturing

– Low-volume sheet metal fabrication

– Custom CNC machined parts

– Quality customized products

– Plastic injection molded parts

– Functional prototypes, Production-grade engineering prototypes

– Rapid bridge tooling or bridge production

– Pre-production components for verification tests

Benefits of Low Volume Manufacturing

1. Higher design flexibility

When the part is designed, the prototypes or a small number of products are produced by low volume manufacturing at a faster speed than high volume, then you can validate the design and check whether there are any problems with the product, to make tweaks and adjustment according to the actual results. Low volume manufacturing allows quick design iterations after the first trial, engineers and designers can optimize the prototype in many times. In addition, the manufacturer doesn’t have to store a warehouse of unusable products or waste expensive materials and production equipment.

 

2. Lower cost

We have talked that the low volume manufacturing can reduce the material used and avoid investing a large number of expensive tools and other devices for the production, manufacturers can also use alternative materials instead of original ones to save money. If the machine fails, try to replace the damaged parts instead of purchasing new machines in low volume manufacturing, as long as the production can be finished. 

 

3. Increase revenue

Low volume manufacturing can bring better products and reduce time to market, because pilot runs will bridge the gap between prototype and production, get your functional and engineering design verification done quicker. If your products meet the requirements of the target customer, you can get steady orders and establish a long-term partnership with clients, and then increase the revenue. The low volume production can also turn to high-volume production. 

 

4. Defeat your competitor

Time is money. If you get your product to market earlier than your competitor, your company will get more market share and the buyer will know about your product earlier. The products for sale faster can make more money, especially with good quality.

What to Consider for Low Volume Manufacturing?

Even though low volume manufacturing is a quick turn production method, there are also many factors that will determine if you should get started with low volume manufacturing. The first one is the quantity, the production run of 50 to 100,000 parts are suited for the way. In addition, the complexity of the parts, materials, tolerances, surface finish, and more aspects should be considered. For example, the complexity will raise the cost of production, and the surface quality requirements will determine the machining process of post-processing techniques. 

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